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The Challenge
A local manufacturer had a conveyor drum assembly completely worn out — bearings seized, housings ovaled, and both end faces cracked. Ordering a replacement unit would have taken several weeks, causing major production delays and extended downtime.
The company needed a complete rebuild solution — one that could restore full function, structural integrity, and alignment within two days to keep operations running.
Our Approach
Southside Engineering assessed the damage and began a comprehensive repair and machining process to bring the drum back to life.
Our team:
- Disassembled and inspected all components for wear, cracking, and concentricity.
- Repaired cracked ends and re-machined both bearing housings to restore perfect circularity.
- Fabricated and fitted new precision-machined housings and bearing seats.
- Conducted CNC turning and balancing to ensure smooth, vibration-free rotation.
- Reassembled, tested, and delivered the completed drum within 48 hours.
All work was performed under Australian-based quality inspection, ensuring the rebuilt drum met or exceeded OEM tolerances.
The Outcome
The refurbished conveyor drum was back in operation within two days, performing smoothly with zero alignment or vibration issues. The client avoided long lead times and expensive replacement costs, and the maintenance manager commented:
“Didn’t think anyone could turn that around that quick.”
Results:
- ⚙️ Conveyor drum fully repaired and rebuilt in 48 hours
- 🔩 Restored bearing housings and alignment to OEM precision
- ✅ Zero vibration, extended operational lifespan
- 💰 Saved weeks of lead time and costly replacement expenses
Key Takeaway
Southside Engineering’s CNC machining and rebuild services help manufacturers extend the life of critical production equipment while reducing downtime. By combining repair expertise, precision machining, and rapid turnaround, we provide cost-effective solutions that get machinery back online fast — without compromising quality.
